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Small, versatile benchtop sanders

For sanding small workpieces, a scaled-down belt/disc combo sander fits the bill perfectly. These easy-to-lift machines have 1–4" belts and 6" or 8" discs, helping you sand with more control and finesse. We tested several models in the WOOD® magazine shop, and recommend these. 

To connect to the unusual-sized dust ports—each machine has separate ports for the belt and disc—you might have to buy a new shop-vacuum hose, or pull out the duct tape for a quick fix. Once connected, we enjoyed excellent dust collection on all models. All machines come with toyish miter gauges; you’ll need to use a reliable square or angle gauge to set them accurately.

1×42" belt/8" disc

Each of these nearly identical machines (see photo, top) has a cast-iron table that reduces vibration. The 316 ×716 " miter slot in each table works only with the included miter gauge; we found a sloppy fit in the Grizzly and Shop Fox models. The 1" belt works great for sanding small or delicate workpieces, and for smoothing contours above the platen where the belt flexes. The nicely sized disc runs at 1,725 rpm, a slower speed that lessens friction burning.

Belt dust port: 134 " OD, 112 " ID
Disc dust port: 178 " OD, 112 " ID 

Rikon 50-144, $300 
877-884-5167, rikontools.com

Shop Fox W1850, $300  
800-840-8420, shopfox.biz

Grizzly H8192, $255  
800-523-4777, grizzly.com
 

4×36" belt/8" disc

DB_1645.jpg

Rikon 50-114, $230 

Belt and disc dust ports: tapered 138 " to 112 " OD, with tapered reducer

This model delivers most of the functionality of a bulky 6×36" belt/12" disc sander, but with a smaller footprint (and price). The belt platen has 814 " of sanding surface, and the belt can be positioned vertically, horizontally, or anywhere in between. We like the disc size, but at 3,450 rpm, it quickly heats up workpieces.

1×30" belt/6" disc

The nearly identical sanders below  have variable-speed motors, which we prefer to use at the slowest speed—especially the disc—to minimize burning and maximize control. We like the 1" belt on each, but wish the 6"-diameter tables were larger. 

Belt dust port: 134 " OD, 112 " ID, with tapered insert 1916 " OD, 114 " ID
Disc dust port: 112 " OD, 114 " ID

 DB_1646.jpg

Rikon 50-161VS, $200 (photo above)

DB_1647.jpg

Grizzly G0864, $155 (photo above)

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