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Dovetail Keys

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Step Two

Step Two

2. Mount a dovetail bit in your table-mounted router. We used an 11/16"-diameter bit with an 80 cutter angle and a 1/2" shank for the dovetails shown in the 3/4";-thick stock of the corner. Most dovetail bits will work, and you may want to consider using smaller bits for thinner stock. Raise the bit so it will cut to the correct approximate depth through your workpiece sitting in the jig. Mark the location where the shank of the dovetail bit will pass through the jig in the following steps. You need to remove the stock in this area of the jig so the bit can pass through it. We did so with a dado set as shown above. Make this cut through only the "V" portion of the jig do not cut through the vertical piece that mounts to the miter gauge. You also could make this cut by sawing a series of kerfs with a handsaw and chiseling out the waste. Note: If your table has a plunge router, it may be impossible to raise the bit high enough to make a full-depth cut. Also, the shorter shanks on smaller bits may prevent the bit from cutting high enough. In that case, you may have to make the jig from 1/2" plywood.

Continued on page 3:  Step Three


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