Perhaps no other joint has more strength or better looks than a corner joined by through dovetails. But here's a much simpler joinery process that comes pretty close. With just a router table and a bare-bones homemade jig, you can crank out terrific-looking box corners like the one above. 1. The jig above mounts to a miter gauge that slides in the miter slot of a router table. Built to the length shown, on most router tables it will handle boxes with sides up to about 24" wide. You can tailor the length to better suit your router table and to accommodate smaller or larger boxes. The miter slot-to-router bit spacing on your table may affect the exact placement of the screws. Be sure to put them where the router bit will not cut into them. (Before you build this jig, please read the next step and note.)
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