Idea Shop 5
The challenge: Create a one-car-garage shop equipped with loads of tools and lots of smart storage at an affordable price.
When we designed the shop you see here, we wanted to create a full-featured shop in a compact space. We started with a third stall of a 3-car garage, a feature found in many newer homes. You may not have this type of garage at your house. That's okay. Wherever you place your shop, we know you'll find a whole world of great ideas in this one that you can easily put to use.
GLathe7Sanding centerHFloor sweep8Lamp holderILumber rack9Mitersaw stationJMitersaw10Flip-top work centerKJointer11Tablesaw/routing centerLDust collection duct12Mobile baseMD.C. muffler/filterNAir filter on ceilingOPlanerPMortiserQTablesaw
Rearranging the wall components is just about effortless. We changed from the original configuration in the first page of this story to this one in less than 20 minutes.
We walled off one 15x22' bay from the rest of the garage to create shop space, and then covered the drywall with a more durable, attractive surface: beadboard pine plywood.
Projects As shown in the photo, you may have noticed that all of our shop fixtures share a similar look. Sure, that consistency makes for a great appearance, but the real reason for their resemblance lies in our goal to make them as easy and affordable as possible to build. The workbench bases, flip-top cabinets, and router-table base, for example are essentially identical in construction. Master building one, and you quickly can create them all. The same holds true for the wall cabinets-three sizes, one basic design.
We built almost everything from three materials: medium-density fiberboard (MDF), medium-density overlay (MDO) plywood, and soft maple. you'll find these durable, inexpensive, materials in home centers. Add simple hardware and an easy-to-renew clear finish, and you get a high function on a low budget.
Curious about which tools we chose for our latest shop, and why we selected them? Here's the inside scoop.
Put a dozen woodworkers in a room and, before long, they'll start talking about tools. Then, look out. The discussion can get pretty heated. Let's face it: We all have different preferences when it comes to price, features, and brand loyalty, not to mention the way the same tool feels in different people's hands.
That's why choosing the tools and accessories for Idea Shop 5 proved a challenge for the editors of WOOD® magazine. When the smoke cleared, though, we settled on an array of products that have proved themselves in our extensive tool tests through the years, and, in some cases, are innovative.
Of course, budget and space are always key concerns when outfitting any woodworking shop, and we kept a close eye on both. Wherever we could economize without significantly impacting performance, we opted for a benchtop tool instead of a stationary model.
That's not to say we didn't indulge ourselves occasionally. For example, Idea Shop 5 utilizes a cyclone dust collector, beefy ductwork, and blast gates that open and close automatically when you fire up a power tool. We believe dust collection is one key area in your shop where you shouldn't scrimp.
So, these are the power tools, hand tools, and accessories we chose. We've organized them into four categories, followed by a listing of phone numbers and Web sites for each supplier.
STATIONARY AND BENCHTOP MACHINERY 14" bandsaw Laguna LT14 2x42" belt/8" disc sander Craftsman 21528 Benchtop oscillating drill press Shop Fox W1668 Compound mitersaw DeWalt DW703 Cyclone dust collector Penn State #TEMPESTCC Drum sander Performax 16-32 Plus 6" grinder Grizzly H4378 with G7120 stand 6" jointer Grizzly G1182HW Lathe Jet JWL-1442 Mortiser Jet JBM-5 Oscillating edge belt/spindle sander Ridgid EB4424 13" planer Ridgid TP-1300 Tablesaw Delta 36-480
PORTABLE POWER TOOLS 26-gallon air compressor Campbell-Hausfeld WL6111 3x21" belt sander Craftsman 26819 Biscuit joiner Porter-Cable 557 2" brad nailer DeWalt D51238K Corded drill DeWalt D21008K Cordless drill (14.4 volt) Makita 6337DWDE Detail sander Fein Multimaster MSXE 636-2 Jigsaw Freud FJ85 Random-orbit sander Porter-Cable Quicksand 333VS Routers Bosch 1619EVS plunge router, Makita RF1101 multi-base router kit, Porter-Cable 8529 plunge router with router-table kit 75301 Vacuums Craftsman 17923 16-gallon wet/dry vac, Fein 9-55-13 9-gallon tool-triggered vac
ACCESSORIES Clamps Bessey 8", 16", and 24" bar clamps Quick-Grip 12", 18", and 24" Quick Change bar clamps; 6", 12" mini bar clamps; spring clamps Jorgensen 24"and 48" bar clamps, 48" Deep-reach bar clamps (Adjustable Clamp Company) Drill bits MLCS 22-piece Forstner bit set #1707, 25-piece brad-point bit set #9154, 22-piece tapered bit set #9156, and 17-piece spade bit set #9500 Woodcraft Vix self-centering drill bits 16I41, 16I42, 16I43 Miter gauge Incra Miter3000 Mobile bases Shop Fox D2260 (jointer), HTC style J (bandsaw) Rapid-action vise Wilton 78A Router bits Freud 15-piece router bit set 90-100 CMT 15-piece router bit set 800.001.11 MLCS 15-piece router bit set #8377 Oldham 1-4", 3-8", and 1-2" round-over bits, 45° chamfer bit, and rabbeting bit set MR14 Woodline USA 15-piece router bit set WL-2022 Router-table fence Freud SH-5 adjustable fence system Router-table insert plate Rousseau RM3509 deluxe router baseplate Router-table switch Rousseau RM3506 switch with crash bar Safety equipment MSA Safety Works Sandpaper Mirka Gold 5" hook-and-loop discs; Supergrit belts, discs, and sheets (Red Hill Corp.) Saw blades CMT ITK rip blade 250.024.10 and crosscut blade 205.060.10 Forrest Woodworker II combination blade WW10407 Freud combination blade LU84RO11, crosscut blade LU85RO10, and 8" dado set SD508 Oldham combination blade 100W40 and mitersaw blade 100W80
HAND TOOLS AND MISCELLANEOUS Hand tools Woodcraft Caliper & divider set, no. 141597; center finder, no. 01M24; circle cutter, no. 15N31; cornering tool set, no. 03L51; dead-blow hammer, no. 15F17; doweling jig, no. 811564; Record No. 09-1/2 block plane, no. 02B20; Record No. 060-1/2 low-angle block plane, no. 01B11; Record spokeshave, no. 01H10; 22" hand saw, no. 17Z05; coping saw, no. 141403; crosscut razorsaw, no. 02P62; small Ryoba saw, no. 06Q11; straight backsaw, no. 17Z01; scrapers, no. 02Z10; scratch awl, no. 03H22; sliding bevel square, marking gauge, and square, no. 14C50; steel rules 6" and 12", nos. 129207 and 129208 Adhesives Titebond and Titebond II (Franklin International) Gorilla Glue polyurethane Automated blast gates Ecogate EG001 Complete Startup Set Dust-collection duct Penn State spiral duct Fluorescent lighting Lithonia Lighting Garage-floor coating EPOXYShield Gas-fired heater Reznor model V3 UDAS Lumber rack storage system Woodcraft part no. 131189 Wood paneling Georgia-Pacific Ply-Bead
SUPPLIERS Adjustable Clamp Company 312/666-0640, www.adjustableclamp.com Bessey 800/828-1004, www.besseyclamps.com Bosch 877/267-2499, www.boschtools.com Campbell-Hausfeld 888/247-6937, www.chpower.com CMT 888/268-2487, www.cmtusa.com Craftsman Visit your Sears store, www.sears.com/craftsman Delta 800/438-2486, www.deltamachinery.com DeWalt 800/433-9258, www.dewalt.com Ecogate 888/326-4283, www.ecogate.com EPOXYShield 888/683-5667, www.epoxyshield.com Fein 800/441-9878, www.feinus.com Forrest Manufacturing 800/733-7111, stores.yahoo.com/forrestman Franklin International 800/669-4583, www.titebond.com Freud 800/334-4107, www.freudtools.com Georgia-Pacific 800/284-5347, www.gpplywood.com Gorilla Glue 800/966-3458, www.gorillaglue.com Grizzly 800/523-4777, www.grizzly.com HTC 800/624-2027 Incra 972/242-9975, www.incra.com Jet 800/274-6848, www.wmhtoolgroup.com Laguna 800/234-1976, www.lagunatools.com Lee Valley 800/871-8158, www.leevalley.com Lithonia Lighting www.lithonia.com Makita 800/462-5482, www.makitatools.com MLCS 800/533-9298, www.mlcswoodworking.com MSA Safety Works 888/672-4692, www.msasafetyworks.com Oldham 800/828-9000, www.oldham-usa.com Penn State Industries 800/377-7297, www.pennstateind.com Performax 800/274-6848, www.wmhtoolgroup.com Porter-Cable 800/487-8665, www.porter-cable.com Quick-Grip 800/866-5740, www.quick-grip.com Red Hill Corp. 800/822-4003, www.supergrit.com Reznor 800/695-1901, www.reznoronoline.com Ridgid 800/539-1710, www.rigidwoodworking.com Rousseau 800/635-3416, www.rousseauco.com Shop Fox 800/840-8420, www.shopfox.biz Wilton 800/274-6848, www.wmhtoolgroup.com Woodcraft 800/225-1153, www.woodcraft.com Woodline USA 800/472-6950, www.woodbits.com
With Idea Shop 5, we've shown you how to create a wide variety of versatile shop fixtures using just a few modular, easy-to-build components. We know, of course, that you'll take the ideas from Idea Shop 5 and run with them, creating workshop wonders we haven't even imagined. When you do, we want to see them. Take a good-quality picture or two, write a short explanation of how and why you built the project as you did, and send them to:
WOOD Magazine Idea Shop 5 1716 Locust St., LS-253 Des Moines, IA 50309-3023
Or, you can send an e-mail, with your photos attached, to firstname.lastname@example.org. Who knows, you might even see your handiwork in a future issue of WOOD® magazine!