After spending the last two months building nearly 40 holiday gifts for family and friends, I’m really looking forward to spending the winter building a furniture piece or two. To build these presents, I needed a very accurate jig for crosscutting stock on my tablesaw, with a minimum of tear-out. To do that, I built the crosscut sled shown below. The sled measures 24×24”. The front and rear fence are 1” thick (two pieces of ½” plywood laminated face to face) and 3” high. The fences are glued to the top of the ½”-thick plywood base. The back fence (closest to the operator) has a ¾” wide groove ¼” deep running its length.
The 6” long stop has a mating cleat on its back side that slides smoothly in the groove. Read more