Ever have one of those projects where you just want to throw up your hands and walk away? That’s where I am with the TV stand. A series of small flaws and mistakes has reached the point where I need to take three or four steps backward before I can move forward.
When I dry-assembled the case I discovered I’d been careless gluing up one side assembly, and the top assembly wouldn’t sit tight to it. Plus the frame was just a touch out of square. Further, the other frame and panel assembly had a bow inward. And, frankly, I wasn’t happy with the finish on the frames. So I decided they had to be rebuilt. I took them to the tablesaw, cut them apart to salvage the panels, grabbed my wallet and headed out to get more lumber.
The finishing issues I’ve discussed in earlier posts here and here. Fixes this time didn’t require such drastic measures, but I’m redoing a lot of work. I sanded down one face of a divider where finish wasn’t sticking, re-dyed it, and opened a fresh can of finish. The first couple coats seem to be flowing out more evenly than previously, leading me to think that perhaps I had some finish that was outdated or something. As for the top panel, I decided to strip the poly from it and start again. For these cherry parts, I’m switching to a gel finish, one I’ve had success with in the past.
The really frustrating part about this whole project: It shouldn’t take this long! There’s really nothing complicated about this design. It’s just a glorified box! But I can’t let myself get in a hurry, I just need to do what’s necessary to make it right, because I’ll be looking at it a lot over the coming years.
One Response to “Project in (reverse) progress”